Semester 2: Leg attachment testing

I've started to prototype my chosen design solution; the cast drop in threaded block. I found a threaded bed leg at Bunnings that I used to test some dimensions out.

I measured the thread as best I could, and set about 3D printing a threaded sleeve to test how it would fit.

Unfortunately, the sleeve didn't fit. Despite careful measuring, the rough cut thread on the bed leg didn't want to mate to it. But it did allow me visualise how much thread would be available to me on the final concept. With the Omnipanel measuring 30mm thick, and the 4mm thick fibreglass forming the underside and base which the leg attachment will sit on, there is only 26mm remaining for my leg attachment to fit into. I was worried that this wouldn't provide enough thread. But looking at it......it does appear reasonable. I'd utilise a coarse thread, but finer than the thread cut into the bed leg.

What I think I'll do is commission a carpenter to make some legs to my specification, and then make the leg attachment to suit that thread.